Energy Security Bootloader

ECU Secure Boot & OTA

Client: Energy Storage Company

ECU Secure Boot & OTA

Overview

Critical infrastructure demands firmware security that holds up over decades in the field. We designed a secure bootloader architecture for battery energy storage systems with hardware root of trust, encrypted OTA updates, and cryptographic verification across a distributed network of embedded controllers.

Project Details

Client
Energy Storage Company
Industry
Energy Storage
Year
2023

The Challenge

Energy storage systems are critical infrastructure with 20+ year field lifetimes. A compromised firmware update could disable equipment or create safety hazards. The bootloader needed to enforce cryptographic verification of every update, work across multiple processor architectures, and remain practical for field service teams who need to deploy updates reliably.

The Solution

We implemented a chained bootloader architecture with trust anchored in MCU hardware security features. Firmware images are encrypted in transit and authenticated before execution using a robust PKI model. The design is portable across Cortex-M4 and Cortex-A8 processors, maintaining a consistent security posture across the entire product line while keeping field updates straightforward.

Technology Stack

Hardware Root of Trust Chained Bootloader PKI/Cryptography Encrypted Updates ARM Cortex-M4 ARM Cortex-A8 CAN Bus
"They covered all the bases one could ask for in a mission critical project. Detailed documentation, transparent schedules, and informative updates. If you need a team with in-depth firmware and embedded systems expertise, I highly recommend Readybit Labs."
Firmware Engineering Manager

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